Why M3 PARTNERS?
Quick-Turn Tooling
Post-Operations
Core Capabilities
Reliable Quality
Injection Molding Processes
Medical Injection Molding
Class 8 cleanroom molding PPAP and IQ, OQ, PQ validation
Overmolding
Overmolding, Insert molding and 2-shot molding with Plastic, Silicone and Metal
Insert Molding
Molded-in Threaded inserts
Injection Molding Materials
Medical Grade Materials
Color compounding available for generic and medical materials
Prototype to Production Tooling
| Description | Engineering Samples | Pilot Samples | Pre-Production | Mass Production |
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Mold Material |
Aluminum |
P20 |
NAK80 |
STAVAX |
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Moldbase |
Standard |
Standard |
Standard |
Custom |
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Guaranteed Shots |
1K~5K |
10K~30K |
50K~100K |
1M |
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Tooling Actions |
Mechanical Slide, Manual Lifter |
Mechanical Slide, Lifter, Auto-Degating & Ejecting |
Mechanical Slide, Lifter, Auto-Degating & Ejecting |
Mechanical angular slide, lifter, Collapsible Core, Auto-Degating & Ejecting |
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Mold Flow |
Mold Flow Advisor |
Moldex |
Moldex |
Moldex |
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T0 Lead-Time |
6 days |
6~7 days |
8~10 days |
15~25 days |
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Presses (t) |
15~450 |
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Min. Part Size |
0.02g |
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Max. Part Size |
335X194.50X180mm |
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Schedule_T1 100ea
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Process |
D+0 |
D+1 |
D+2 |
D+3 |
D+4 |
D+5 |
D+6 |
Note |
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Data Release |
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Quote/DFM 1 |
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PO |
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DFM2 |
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Tool Design |
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Tool Build |
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First Article Sample Try |
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QC |
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Shipping |
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Post Processing
Typical L/T:2~3 days
SPI-A1~D3
VDI and Mold-Tech texture
Painting and Soft Touch Coating
Pad printing, Silk Screening
UV coating, EMI coating
NCVM
Heat Staking, Ultrasonic welding
Sub-Assembly
Speedometer
Laser Engraving
Painting
UV Coating
NCVM Coating
Pad Printing
Ultrasonic Welding
Staking
Validation Process
Installation Qualification Standards
| Content | Standards | Report | Dep't |
|---|---|---|---|
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Mold Measuring |
Drawing |
Mold Inspection Report |
QC |
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Mold Performance |
2hr/ No Problem |
Mold Check Sheet |
Mold |
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Cosmetic |
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Injection Equipment Performance |
2hr/Manual |
Maintenance Management Report |
Production |
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Injection Machine Check Report |
Qperational Qualification Standards
| List | Standards | Report | Dep't | Frequency |
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Low Run |
300 Shot or More then 2 hours |
Injection Control Sheet |
Production |
1Run |
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High Run |
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Nominal Run |
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Cosmetic Inspection |
G-║/AQL=0.65 |
FAI Report |
QC |
1Run |
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Measuring Inspection |
Measuring Sample n=10 |
FAI Report |
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Review the Results |
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Corrective Action Report |
Technical Sales |
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Limit approval |
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Limit Approval Report |
Performance Qualification Standards
| List | Standards | Record | Department | Frequency |
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Optimal Injection Conditions |
1,000 shot or More than 4 hours |
Injection Control Sheet |
Production |
3 Runs |
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Cpk |
≥1.33 / n=30 |
Cpk report |
QC |
3 Runs |
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Cosmetic Inspection |
G-║/AQL=0.65 |
Inspection Report |
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Measuring Inspection |
n=10 |
Inspection Report |
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Review the Results |
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Corrective Action Report |
Technical Sales |
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Limit Approval |
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Limit Approval Report |
M3 PARTNERS
Injection Molding Portfolio
Laparoscopy Surgical Instrument
Beauty Care Device
2-Shot-Housing
Cell Remover
TPE/PC overmold
TPE/PC 2-shot
PC+30%GF with molded-in threaded inserts
Ultrasonic Massage
